How US Tariffs Are Transforming Fashion’s Future - And Its Sustainability

The fashion industry finds itself at a crossroads in 2025. New tariffs implemented by the U.S. government are sending shockwaves through global supply chains, forcing brands to contend with dramatically higher costs while simultaneously threatening decades of progress toward sustainable practices. What emerges is a complex picture: tariffs may inadvertently slow fast fashion's relentless pace, but they're also squeezing the very brands trying to do fashion right.

 

The Scale of the Tariff Shock

The Trump administration’s tariff policies have fundamentally reshaped the cost structure of fashion imports. As of October 2025, the average tariff rate for U.S. apparel imports has climbed to 26.4%, a decades-high increase from 14.7% in January 2025. These “reciprocal tariffs,” imposed under the International Emergency Economic Powers Act, target major apparel-producing countries with punishing rates: Vietnam faces (46% ), Cambodia (49%), Bangladesh (37%), and China (34%).

 

The financial impact on fashion companies has been severe. Major brands report staggering costs: G-III Apparel expects $155 million in incremental tariff expenses, Victoria’s Secret projects $100 million in tariff impacts for 2025, and Tapestry faces $160 million in additional costs. American Eagle anticipates $20 million in Q3 impacts, which are expected to double to $40-50 million in Q4. Across the industry, companies will collectively pay at least $1.2 trillion more in expenses than initially projected for 2025, with approximately $592 billion of increased costs passed directly to consumers.

 

For shoppers, these tariffs translate into tangible price increases. Yale’s Budget Lab projects that clothing prices will rise 28% in the short run and remain 10% higher long-term, while footwear costs follow similar trajectories. Already, fashion prices have climbed an average of $17 across categories in 2025, with jackets and outerwear showing the steepest increases of 24%.

While tariffs might seem like a potential tool to slow fashion’s environmental destruction, they have created a cruel paradox: the brands genuinely committed to sustainability are hit hardest, while fast-fashion giants prove remarkably resilient.

Sustainable brands operate on fundamentally different, and more fragile, economics. They already face higher production costs due to fair wages, eco-friendly materials, organic fibers, small-batch production, and transparent supply chains. These ethical choices leave minimal profit margins to absorb sudden tariff shocks. Unlike ultra-fast fashion companies that can cut corners elsewhere or leverage massive scale, sustainable brands lack financial cushions.

“Tariffs don't distinguish between a $2 polyester shirt made in a factory with poor labor standards and a $150 organic-cotton dress made by artisans earning living wages,” notes Earth Day’s analysis. The flat-rate nature of these tariffs creates what one sustainable-brand founder described as a “lose-lose situation: either raise prices and risk alienating customers, or eat the costs and threaten our own survival.”

The impact on small ethical brands has been devastating. Rumored, an eight-figure sustainable fashion brand, saw its 400% wholesale growth collapse overnight, forcing it to cancel orders with major retailers and pause future production. One small knitwear entrepreneur reported that a $65 stitch sampler from an ethical Hong Kong manufacturer ballooned to $179.44 after tariffs, making the business model essentially impossible.

Sustainable textile innovations face significant economic barriers even without tariffs. Pioneering recycled materials like Circulose were already about 50% more expensive than conventional alternatives, a cost disparity that contributed to producer Re:NewCell's bankruptcy. Now, tariffs add another layer of expense precisely when the industry needs to scale circular solutions.

Nearly 40% of surveyed U.S. fashion companies have been forced to slash investments in sustainability and product innovation due to tariff-related financial pressures. This retreat comes at a critical moment: the fashion industry accounts for 2-8% of global carbon emissions, consumes 215 trillion liters of water annually, and generates 92 million tons of textile waste each year, with only 1% of clothing recycled into new garments.

 

Supply-Chain Disruption and the Nearshoring Mirage

Fashion companies spent years diversifying away from China toward countries like Vietnam, India, and Bangladesh, only to discover those strategies rendered moot by the new tariff regime, which imposes similar duties across most major sourcing nations. This “evened playing field” eliminates previously cultivated tariff advantages and undermines years of supply-chain strategy.

Many brands are now exploring nearshoring to regions like Mexico, Central America, Turkey, and North Africa. The appeal is clear: shorter transit times, reduced carbon footprints, greater resilience, and better labor oversight. However, nearshoring presents formidable challenges.

Proximity manufacturing typically involves higher labor and production costs compared with traditional offshore production. Decades of offshoring have eroded local manufacturing capabilities in developed countries, requiring substantial investment in re-skilling workforces and rebuilding infrastructure. The capacity simply doesn't exist: small fashion brands report that U.S. manufacturers demand $10,000 annual private-label fees plus $20,000 for any customization, making domestic production economically unfeasible for emerging sustainable labels.

Even when brands manage to produce domestically, they remain exposed to tariffs because raw materials—yarns, fabrics, zippers, and hardware—are still largely imported. “Higher tariffs can directly disadvantage U.S.-based production,” explains Professor Sheng Lu. “When tariffs drive up the cost of these raw materials, they reduce the price competitiveness of apparel made in the USA.”

Despite tariff pressures, there's “no clear evidence” that Trump-era policies have increased domestic sourcing. About 40% of surveyed brands sourced from the U.S. in 2024, exactly matching 2023. Meanwhile, U.S. textile production decreased 6.2%, and apparel production fell 4.3% between January and July 2025.

 

The Fast Fashion Paradox

Ironically, while sustainable brands struggle, fast fashion’s dominance remains largely intact. Companies like Shein and Temu have proven adaptable, with analysts predicting only modest price increases. Fast fashion giants possess larger margins and greater resources to absorb costs that would crush smaller competitors.

Fast Fashion vs. Sustainable Brands: Economic Resilience in 2025: This chart compares profit margins, tariff impact, and the ability to absorb price hikes, highlighting how fast fashion brands weather financial shocks far better than sustainable competitors. All figures shown are industry estimates compiled from leading market reports and public sources.

Sources:
McKinsey State of Fashion 2025; Fast Fashion Profitability Statistics 2025 (Colorful Socks); Lectra Fashion Tariff Playbook; Earth Day Sustainable Brand Analysis; Global Training Center

The closure of the de minimis exemption, which previously allowed duty-free imports under $800, was expected to devastate ultra-fast fashion business models. Yet these giants are finding workarounds: shifting production to countries with lower tariffs, redesigning supply chains, and leveraging economies of scale. One concerning outcome is that tariff pressures have actually fueled fast fashion’s global expansion, with brands simply rerouting production from China to Vietnam, Cambodia, and the Philippines to maintain ultra-fast speeds while avoiding higher US tariffs.

This resilience means environmental damage persists. Fast fashion production comprises 10% of total global carbon emissions, as much as the entire European Union generates. The industry releases 500,000 tons of microfibers into oceans annually from washing synthetic clothes, equivalent to 50 billion plastic bottles. With 60% of fashion materials made from plastic and less than 1% of textiles recycled into new clothing, the waste crisis continues unabated.

 

Silver Linings: Circular Fashion and Shifting Consumer Behavior

Despite the challenges, tariffs may inadvertently create some positive environmental outcomes. Higher prices are pushing consumers toward secondhand markets, clothing swaps, and rental fashion, genuinely sustainable alternatives to buying new. ThredUp’s 2025 Resale Report found that 59% of consumers (and 66% of younger generations) say they will seek more affordable secondhand options if tariffs make new apparel more expensive.

This mirrors patterns from the 2008 recession, when about two-thirds of US secondhand stores reported increased sales. The secondhand market explosion represents authentic circularity, extending garment lifespans and reducing demand for virgin production. “Buying less is the most sustainable thing you can do. The second best? Buying second-hand,” notes one Earth Day analysis.

US Secondhand Fashion Market Growth, 2008–2025: The US secondhand fashion market grew from $35 billion in 2008 to $230 billion in 2025, underscoring the mainstreaming of circular fashion and sustainability-driven consumer change.

Sources: Capital One Shopping; Persistence Market Research; Forbes; FashionUnited

Some sustainable fashion advocates see potential in the price correction. “Once these ultra fast, ultra cheap garments cost a similar amount to a locally made, better quality garment, consumers are much more likely to choose the better option, or at the very least just opt to not buy anything at all,” observes Lucy Tammam of sustainable brand Tammam. The industry has become a “race to the bottom” where $4 t-shirts make fair remuneration impossible; anything raising prices could benefit workers and the planet.

Additionally, some 2025 tariff policies include “green trade incentives,” countries demonstrating textile supply chain sustainability receive tariff discounts or fast-tracked customs clearance. Fabric made from post-consumer or post-industrial recycled content now qualifies for partial or full tariff exemptions under updated trade codes. These carve-outs, if expanded, could create economic incentives aligned with environmental goals.

 

The Road Ahead: Policy Gaps and Missing Infrastructure

The fundamental challenge is that tariffs alone cannot differentiate between harmful and helpful fashion practices. They function as indiscriminate taxes on supply chains rather than targeted interventions promoting sustainability.

“Tariffs alone won’t boost domestic industries—they need positive incentives and infrastructure, too,” argues Peter Majeranowski, president of textile recycling company Circ. “The circular fashion transition relies on long-term offtake commitments, industrial-scale infrastructure and policy stability. We need more than trade policy.”

What's missing is comprehensive policy architecture that combines trade measures with direct support: investment in sustainable textile R&D, subsidies for circular infrastructure, preferential treatment for verified ethical producers, Extended Producer Responsibility schemes that internalize environmental costs, and procurement policies favoring sustainable materials. Without these complementary measures, tariffs simply add costs without steering the industry toward better practices.

While sustainable textile solutions are possible, the real-world technical difficulties are still very challenging, and these obstacles have not yet been fully overcome. Sustainable textile innovations face high upfront costs, insufficient infrastructure, and limited managerial knowledge, compounded by inadequate government support. Textile-to-textile recycling, essential for true circularity, accounts for less than 1% of fiber production despite being technically feasible. Scaling requires dedicated investment that tariff-strained companies can no longer afford.

 

Conclusion: A Critical Inflection Point

The 2025 tariff regime has created a pivotal moment for fashion sustainability. On one hand, rising prices may slow overconsumption, boost secondhand markets, and force reflection on clothing’s true cost. On the other, the brands pioneering sustainable alternatives, those paying fair wages, using eco-friendly materials, and building transparent supply chains, face existential threats precisely when their leadership is most needed.

The irony is stark: policies intended to reshape American manufacturing are instead undermining the sustainable fashion transition while leaving fast fashion’s dominance largely intact. Without thoughtful policy interventions that distinguish between exploitative and ethical production, tariffs risk eliminating the very alternatives consumers need.

As we navigate this transformed landscape, the imperative is clear: tariffs must be complemented by positive incentives for sustainability, investment in circular infrastructure, and support for brands doing fashion right. Otherwise, we risk trading one unsustainable system for another, with devastating consequences for workers, communities, and the planet bearing the true cost.

 
Next
Next

The Last Biobloom — An Intimate Manifesto of Regenerative Elegance